Lead Pressman; Manroland Offset Printing Machine

Responsibilities

• The Lead Pressman is responsible for ensuring that paper and ink meet specifications and adjust the flow of ink to the inking rollers accordingly.
• Adjusts to manage ink distribution, speed and temperature.
• Once paper tears or jams and the press stops, the operator is responsible to quickly correct the problem to minimize downtime.
• Operating a press is physically and mentally demanding, sometimes tedious, and works under pressure to meet deadlines.
• Checks and monitors the running condition of the machine prior to operation.
• Looks constantly for any problems that might occur while running and makes quick corrections to avoid expensive losses of paper and ink.
• Throughout the run, regularly pulls sheets to check for any printing imperfections.
• Sets up, monitors and adjusts the printing process on a control panel or computer, allowing them to control the press electronically.
• Performs preventive maintenance by oiling, cleaning and making minor repairs.
• Co‑ordinates with the maintenance team regarding any unusual behaviour of the machine to avoid huge damage or faults.
• Reports and discusses any unusual machine behaviour to the supplier’s maintenance team in coordination with in‑house maintenance.
• Co‑ordinates specific requirements of some customers by showing them actual print‑outs to achieve their satisfaction.
• Records machine error history and how it was corrected as a reference for analysis, helping to identify future errors.
• Monitors and analyses machine behaviour over time.
• Coaches and mentors subordinates when required.
• Trains press operators and shares techniques and best practices.
• Sets aside time for online research on the specific machine used to acquire additional information beyond what is in the manual.
• Initiates interest to cross‑train with other operators handling different press machines to enhance skills.