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Dimensional Systems Engineer; DSE

Job in Dearborn, Wayne County, Michigan, 48120, USA
Listing for: Ford
Full Time position
Listed on 2026-02-28
Job specializations:
  • Engineering
    Manufacturing Engineer, Quality Engineering, Mechanical Engineer, Process Engineer
Salary/Wage Range or Industry Benchmark: 63480 - 121440 USD Yearly USD 63480.00 121440.00 YEAR
Job Description & How to Apply Below
Position: Dimensional Systems Engineer (DSE)

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we’re all a part of something bigger than ourselves. Are you ready to change the way the world moves?

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more!

In this position...
The Dimensional Systems Engineer (DSE) will be responsible for developing locator and assembly strategies that analytically demonstrate the capability to deliver vehicle level fit and functional requirements. In this role, the DSE will be supporting major Ford programs from the studio concept phase through final engineering gateways on Exterior and/or Interior commodities. The DSE will work closely with Design and Release Engineers, Manufacturing Engineers and our suppliers to develop and validate the overall dimensional strategy.

Responsibilities

What you ll do...

Lead the Digital Pre-Assembly 3 (Variation) deliverable for a given program and commodity and drive compliance to the requirements of the engineering gateways.

Validate gap and flush nominal and tolerance requirements for new programs.

Lead cross-functional team meetings to develop Locating and Assembly Strategies that meet program fit requirements.

Create Pre-Print Drawings (PPD) that specify component and end-item Geometric Dimensioning and Tolerancing (GD&T).

Perform 2D RSS and 3D VSA studies to predict system variation capability for Appearance and Functional requirements.

Analyze internal and external production data to leverage tolerance opportunities.

Develop and implement dimensional enablers to resolve non-compliant DPA 3 requirements.

Lead variation related issue resolution and escalation on forward models in management forums.

Validate and sign External SCCAF documents at UPV
2.

Validate and sign released GD&T drawings, 3D PMI and CAD at P-Release.

Improve upon existing department processes, standards, and best practices.

Qualifications

You'll have...
Bachelor’s degree in Mechanical, Manufacturing, Industrial, Aerospace, or related engineering field.
1 + year of professional engineering experience in an automotive environment (inclusive of long-term co-ops or internships) focusing on one of the following:
Design & Release (D&R), Manufacturing/Tooling, Systems Engineering or Variation Analysis.

Even better, you may have...
Master’s degree in Engineering, Mathematics, Statistics or equivalent.
Familiarity with GD&T (ASME Y14.5) from coursework, projects, coops, or internships.
Familiarity with 3D CAD tools (CATIA/3DX, NX, Solid Works, or similar).

Experience with SPC and statistical methods (e.g., Minitab).
Understanding of manufacturing and assembly processes, tooling, fixtures, and plant operations.

Experience with APQP/PPAP, DFMEA/PFMEA and control plans.
ASME Y14.5 2009 GDTP Certification.
Comfortable with basic statistics and data analysis (using Excel, Minitab or similar).
Clear communication, curiosity, and a collaborative approach.

You may not check every box, or your experience may look a little different from what we ve outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a change maker, a technical expert, a culture builder…or all of the above?

No matter what you choose, we offer a work life that works for you, including:

  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child-care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and…
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