Design & Production Engineer

Job Title:

Design & Production Engineer

Location:

Daventry (Long March Area)

Hours:

Full-time, 37.5 hours per week
Salary: £37,000 + dependent on experience

Overview:
A leading engineering and manufacturing organisation is seeking a highly skilled Design & Production Engineer to support the development and industrialisation of precision-engineered automotive components. This role spans the full lifecycle of product development - from concept design and prototype development through to production launch and continuous improvement.
Working closely with production, quality, suppliers, and internal engineering teams, you will play a key role in ensuring designs are feasible, efficiently manufactured, and delivered to the highest quality standards. This position is ideal for an engineer with strong CAD capability, technical rigour, and a passion for creating innovative and robust engineering solutions.

Key Responsibilities:

Concept & Feasibility

* Create and develop CAD concepts (3D and 2D) based on customer requirements and packaging constraints.

* Assess design feasibility, cost, and capability by collaborating with suppliers and internal teams.

* Prepare Manufacturing Feasibility Reports and lead early risk assessments including DFMEA.

* Define datum strategies, interfaces, and critical characteristics in line with engineering standards.

* Present design proposals at internal reviews and technical meetings.
Prototype Development & Validation

* Produce detailed CAD models and drawings for prototype manufacture and customer approval.

* Design tooling, jigs, and fixtures for prototype and pre-production builds.

* Coordinate prototype builds across suppliers and internal departments.

* Review first-off components, analyse data, and implement corrective design or process adjustments.

* Capture lessons learned to support design freeze and production readiness.
Pre?

Production & Industrialisation

* Finalise designs for production release ensuring robust GD&T and tolerance application.

* Develop process flows, PFMEAs, Control Plans, and SOPs for pre-production builds.

* Conduct capacity studies, layout reviews, and Run?at?

Rate trials.

* Oversee tooling readiness with both internal and external suppliers.

* Ensure accurate CAD data management and configuration control throughout development.

* Validate process changes and ensure correct routing information within ERP systems.
Production Launch & Continuous Improvement

* Support production ramp?up by resolving design or process issues.

* Lead process capability improvements to achieve cost, quality, and delivery targets.

* Participate in cross?functional reviews, lessons?learned workshops, and NPI improvement initiatives.

* Contribute to ongoing improvements in CAD standards, design methodologies, and manufacturing processes.

Qualifications &

Experience:

* Degree or HND in Mechanical, Manufacturing, or Production Engineering (or equivalent experience).

* Proficient in CATIA V5 for 3D modelling and 2D drawings.

* Strong understanding of GD&T, datum structures, and engineering standards (BS8888 / ASME Y14.x).

* Experience with production processes, tooling design, and design?for?manufacture principles.

* Familiarity with APQP, PFMEA, Control Plans, Lean manufacturing, and quality management systems.

* Competent in Microsoft Office; experience with ERP systems beneficial.

* Background in automotive, aerospace, defence, rail, marine, or similar engineering sectors.

Skills & Attributes:

* Practical, detail?driven, and proactive approach to engineering challenges.

* Strong communication skills and the ability to work cross?functionally.

* Organised, self?motivated, and capable of managing multiple projects.

* Analytical problem?solver familiar with Six Sigma, 8D, Ishikawa, and Poka?

Yoke tools.

* Flexible and adaptable to changing project priorities.

* Committed to high standards of quality, safety, and continuous improvement.

Additional Requirements:

* Flexible approach to workload and willingness to undertake additional tasks when required.

* Ability to respond quickly to shifting priorities.

* Adherence to company Health & Safety, Quality, and Environmental policies.

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