Senior Manufacturing Extrusion Engineer

We anticipate the application window for this opening will close on 21 Jan 2026.

At Medtronic you can begin a life‑long career of exploration and innovation, while helping champion healthcare access and equity for all. You’ll lead with purpose, breaking down barriers to innovation in a more connected, compassionate world.

In this role, you will support daily operations, drive efficiencies in current extrusion processes to deliver cost savings, and comply with the quality and regulatory policies for components used in life‑saving medical devices.

You will apply deep technical expertise in materials science and manufacturing engineering to support daily operational objectives. You will also analyze, design, and optimize extrusion processes and material applications, in addition to collaborating cross‑functionally with R&D, Quality, Operations, and external partners to ensure robust, compliant, and scalable manufacturing solutions.

Responsibilities may include the following (and other duties may be assigned):

• Manage specific individual project schedules. Lead cross‑functional teams on engineering projects to drive continuous improvements.
• Order, implement and qualify extrusion equipment and tooling.
• Devise and implement cost savings proposals related to extrusion process and workflow improvements.
• Execute on process and equipment validations through Installation Qualification, Operational Qualification and Process Qualification (IQ, OQ, PQ) using statistical analysis tools.
• Provide process engineering support for production problems and engineering runs.
• Perform root cause investigation and implement corrective actions required as a part of Non‑Conformance Report.
• Author and institute written technical specifications, SOP’s through document control system for new and existing processes.
• Drive continuous improvement initiatives focused on yield, efficiency, quality, and cost.
• Mentor and provide technical guidance to less‑experienced engineers as needed.

• Bachelor’s Degree with Minimum of 4 years of relevant experience OR
• Advanced degree with a minimum of 2 years relevant experience

• Experience with extrusion processes (polymer/plastic or composite), preferably in a regulated manufacturing environment
• Experience in medical device, pharmaceutical, or other highly regulated industries
• Knowledge of failure analysis techniques, material characterization, and process validation
• Familiarity with FDA, ISO, and GMP requirements
• Strong collaboration, communication, and problem‑solving skills
• Experience working with suppliers and contract manufacturers

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position.

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles:
While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co‑workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

Medtronic offers a competitive Salary and flexible Benefits Package. A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

Salary ranges for U.S (excl. PR) locations (USD): $ – $. This position is eligible for a short‑term incentive called the Medtronic Incentive Plan (MIP). The base salary range is applicable across the…