Service Engineer Filling

Purpose of the job

Plan and execute all preventive maintenance (PM) activities of the filling & packaging lines and relevant manufacturing equipment, in order to improve the overall equipment effectiveness (OEE), reduce the maintenance conversion cost & the wastage and eliminate quality failures and customer complaints.

• Develop, implement, review, and improve the PM plans and schedules of the Milk Factory.
• Cover the PM of Filling and DE machines, and all relevant manufacturing packaging equipment (Printers, conveying systems, sticker & label applicators, cardboard packers, film wrappers, accumulators, cup applicators, Robots etc.).
• Arrange and order the required spare parts, electronics, and consumables, kaing into account the delivery time and budgets.
• Collaborate with all departments (Spare parts stores, planning, technical, production & quality) and communicate the PM schedules well in advance.
• Review and update the PM check lists and ensure all planned PM activities will be completed on time.
• Strictly follow the PM procedures and good maintenance practices and improve them further, considering the expected OEE, conversion costs, downtime, and quality of products.
• Ensure all production lines are always in the basic condition.
• Ensure there will be no shortcuts and quality of work is not compromised.
• Supervise the start-up of a system after PM ensuring a safe, smooth and efficient operation.
• Monitor the department's KPIs and take actions to reduce maintenance cost and improve OEE, wastage and quality failures.
• Train technicians and operators and develop new PM engineers.
• Work together with Head of Technical and technical team to prepare PM budget and improvement projects.
• Prepare weekly and monthly reports, based on the agreed KPIs and targets.
• Assist Head of Technical with other maintenance activities, in case there are no scheduled PM.
• Strictly follow and implement all health and safety and food safety procedures, protecting employees and products.
• Report all unsafe and risky operations.
• Play a crucial role during the installation and commissioning of new equipment and /or while upgrading an existing system.

• Technical Education background is a must, engineering degree is an advantage.
• At least 5 years technical hands-on experience on servicing Tetra Pak filling and packaging systems (TBA 8, TBA 19, TBA 21, TBA 22, A3 speed, A3 flex etc.).
• Excellent understanding of automations and mechanical operation and maintenance.
• Ability to read P&IDs, electrical, pneumatic, and hydraulic diagrams.
• Extensive knowledge on troubleshooting technical malfunctions and breakdowns.
• Aseptic packaging knowledge is a must.
• Advanced Package integrity knowledge is a must.
• Languages:
  
  Fluent in English.
• Excellent communication & presentation skills. Excellent organizational skills.
• Strong knowledge of MS office.
• Ability to work under pressure and handle deadlines.