Manufacturing Technician Crossville, Tennessee

Whisper Aero is pioneering a more compelling and connected future by delivering cleaner, quieter, and more efficient propulsion solutions. Today's open rotor propulsion systems are challenged by safety, noise, and performance limitations at all scales. Whisper's breakthrough technologies allow aircraft to fly anywhere at any time without disturbing communities, at greater speeds, and with incredible improvements in efficiency and cost. Their innovations also enable a new generation of air moving products that can blend into the soundscapes of daily life.

Whisper was founded by industry veterans, Mark Moore and Ian Villa, and continues to innovate a future that’s as considerate as it is compelling with its world‑class team in Tennessee.

Whisper Aero is looking for a dynamic Manufacturing Technician capable of scaling our manufacturing capacity from small batches to a fully functioning production line, capable of shipping hundreds and eventually thousands of units annually. This role involves being the manufacturing voice during design reviews, authoring work instructions, documenting processes, implementing standardization, designing tooling, and enhancing process efficiency. This role will be based onsite in Crossville, TN.

• Execute prototype and production builds using a diverse range of manufacturing methods.
• Develop clear, precise build instructions to ensure seamless execution and repeatability.
• Collaborate with design teams and shop floor technicians to swiftly identify and resolve non‑conformances, keeping projects on track.
• Champion continuous process improvements, enhancing Whisper’s manufacturing capabilities and driving operational excellence.
• Lead and mentor technicians, working hands‑on to build and refine prototype hardware for optimal performance.
• Assemble Whisper Propulsion devices and design and develop innovative tooling solutions that support both prototype and production needs.
• Oversee and coordinate internal and external projects, ensuring alignment with timelines, budgets, and quality standards.

• US Citizenship is required.
• Requires a minimum an Associates Degree or Technical Degree or equivalent in a related field, and a minimum of 3 years of highly specialized experience.
• Demonstrated hands on experience with several of the following processes: manual or CNC machining, composites, 3D printing, prototyping, mechanical assembly, electronics assembly, electronics harness assembly, injection molding, hand soldering.
• Demonstrated experience creating and implementing process improvements and technical documentation.
• Proficiency in CAD software (Solid Works preferred).
• Experience with basic inspection tools (caliper, micrometer, dial gauge, multimeter).

• Experience with AS9100, ISO
  9001, or IPC‑A‑610.
• Aircraft maintenance experience.
• Knowledge of modern inspection equipment (3D scanners, laser measurement, CMMs, etc.).
• Experience in making flight hardware and working in high‑volume production environments.
• Experience managing technicians and interns.
• Top‑tier Benefits:
  Employee‑first focused comprehensive benefits package, minimum of 90% employer‑paid plans for employees and dependents with optional HSA/FSA account offerings.
• PTO & Federal Holidays:
  Starting at four weeks of paid time off for vacation, sick, and personal days.
• End of Year Bonuses:
  For eligible employees.
• We always have beverages and snacks available to energize you throughout the day, with paid team meals based on office demands.
• 401(k).
• Relocation Assistance.
• Professional Development Stipend.

Whisper Aero is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based on race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity, or any other characteristic protected by federal, state, or local laws.

Whisper Aero also participates in E‑Verify and will provide the Social Security Administration (SSA) and, if necessary, the Department of Homeland Security (DHS), with information from each applicant’s Form I‑9 to confirm work authorization.