Process Engineer

Process Engineer

Allied Mineral Products Holding, Inc. is a leading manufacturer of monolithic refractories worldwide, headquartered in Columbus, Ohio. We are currently seeking a Process Engineer who will be responsible for developing, optimizing, and maintaining manufacturing processes to improve efficiency, quality, and cost-effectiveness. This role involves supporting new product introductions, driving continuous improvement initiatives, and ensuring compliance with safety and regulatory standards. The position requires strong technical expertise, problem-solving skills, and collaboration across multiple teams, including Production, Quality, Maintenance, and R&D.

The role will also provide technical support for all North America sites.

Duties and Responsibilities

* Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost.

* Design and implement process enhancements, ensuring scalability and repeatability for new product introductions.

* Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans.

* Maintain and update SAP routings to ensure accurate process flow and production standards.

* Conduct root cause analysis and implement corrective actions for process deviations and failures.

* Collaborate with cross-functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes.

* Develop Process Audits to ensure compliance with Allied's Quality Systems.

* Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed.

* Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma.

* Assist in the design and development of tooling, fixtures, and equipment to optimize production.

* Perform time studies, process validation, and failure mode effects analysis (FMEA).

* Troubleshoot process deviations and drive improvements in throughput, yield, and product quality.

* Support equipment selection, layout design, and commissioning for new or upgraded production lines.

* Ensure compliance with safety, environmental, and regulatory standards across all operations.

* Train operators and technicians on new processes, equipment, and best practices.

* Support all North America sites as needed. Travel up to 10% required.

Qualifications

* Must have a bachelor's degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience.

* Requires at least 5 years of work experience in manufacturing process engineering.

* Previous experience in refractory, ceramics, or high-temperature materials manufacturing is a plus.

* Must have a strong understanding of manufacturing processes, including batching, mixing, and packaging.

* Must be proficient with CAD software (e.g., AutoCAD, Solid Works) and familiarity with manufacturing systems (e.g., SAP, MES).

* Proficiency with data analysis tools and process modeling software is beneficial.

* Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies.

* Experience with process mapping, PFMEA, and control plans.

* Experience in extrusion processes, with a preference for refractory plastics extrusion preferred.

* Excellent problem-solving, analytical, and decision-making abilities.

* Strong communication and collaboration skills for cross-functional teamwork.

* Effective project management and organizational skills.

Working Environment

* Combination of Office, Warehouse an Plant Floor environments.

* Required to follow Allied Mineral Products' Safety & Health policy and wear Personal Protective Equipment (PPE) as appropriate.

Total Compensation:

* Competitive Base Pay

* Retirement Plans:

* Employee Stock Ownership Plan (ESOP) - Allied contributes 25% of your annual earnings into the plan each year

* 401K program

* Annual Profit Sharing

* Paid Time Off for Vacation, Sick Days, Holidays

* Medical, Prescription Drug, Dental, and Vision programs

* Life Insurance

* Short-Term, and Long-Term disability

Allied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.