CAD - Product Developer

Job Overview

We are seeking a versatile and skilled Product Developer who can support frame engineering, upholstery pattern development, and foam design to join our Research & Development Team. This role combines CAD frame design, upholstery pattern making, foam specification work, and hands‑on sample building. The ideal candidate can work seamlessly between digital design (AutoCAD & Assyst) and physical prototyping, helping launch new products efficiently and accurately.

• Frame Design & Engineering (AutoCAD)
  • Create, update, and maintain 2D and 3D frame drawings in AutoCAD
  • Draft frame assemblies, cut parts, jig templates, mechanical components, and spec diagrams
  • Interpret engineering notes, design updates, and prototype feedback
  • Support frame changes during development, testing, and production launch
  • Assist with mechanism layouts and mechanical interactions for motion furniture
• Pattern Design & Upholstery Development (Assyst)
  • Develop digital upholstery patterns in Assyst (required)
  • Add seam allowances, notches, grain lines, match points, and sewing marks
  • Validate patterns through physical builds on frames
  • Revise patterns based on fit issues, ease requirements, or sewing feedback
  • Maintain revision control, pattern libraries, and digital documentation
• Foam Design & Product Comfort Development
  • Assist in designing foam components for seats, backs, and arms
  • Evaluate and document foam densities, ILD ratings, layering, and cut shapes
  • Work with suppliers and internal teams to test comfort variations
  • Update foam drawings, specifications, and part lists during development
  • Verify foam fit during prototype builds and recommend improvements
• Prototyping & Sample Building
  • Build sample frames and assist with upholstery fit‑up as needed
  • Use hand tools, staple guns, and standard shop equipment
  • Support sewing & upholstery teams during sample builds and pilot runs
  • Identify, build, or comfort issues early and propose corrective actions
• Manufacturing & Launch Support
  • Work directly with plant management during early production trials
  • Troubleshoot cut/sew, upholstery, or foam‑fit issues on the production floor
  • Provide clear communication to operators, supervisors, and engineers
  • Support continuous improvement initiatives across product lines
• Measurement, Data Collection & Documentation
  • Measure components, record specs, and maintain technical documents
  • Create and update cut part lists, BOMs, upholstery maps, and foam spec sheets
  • Track and maintain accurate documentation for frame, pattern, and foam components
  • Organize and maintain digital files according to development standards
  • Ensure all BOM and spec data is updated consistently during the development cycle
  • Communicate changes clearly across teams

• Technical
  • Proficiency in AutoCAD for 2D/3D drafting (required)
  • Proficiency in Assyst (or comparable pattern‑making software) for pattern design
  • Understanding of upholstery construction, sewing techniques, and frame structure
  • Basic understanding of foam densities, ILD, and comfort construction
  • Ability to read blueprints, engineering drawings, and 3D layouts
  • Experience with Solid Works (preferred, not required)
• Analytical
  • Ability to visualize 3D shapes and translate them into accurate 2D patterns
  • Understanding how frame, foam, and fabric interact during upholstery
  • Strong accuracy in measurements and pattern/foam details
  • Ability to detect design, comfort, or fit issues early
• Communication & Teamwork
  • Clear communication with engineers, sewers, upholsterers, foam suppliers, and plant leads
  • Professional and solution‑based approach when identifying errors
  • Ability to collaborate across multiple departments simultaneously

• Experience in upholstery pattern development and CAD drafting
• Assyst (or comparable pattern‑making software) experience required
• AutoCAD experience required
• Experience with foam design or upholstery comfort systems preferred
• Upholstery, sewing, drafting, or engineering background strongly preferred
• Degree not required; skill and experience are most important
• Prior furniture industry experience is a strong plus

• Lift up to 80 lbs. frequently handle ~45 lbs
• Stand, bend, move, and work in shop environments
• Assist with hands‑on sample builds

• Full‑time

• 401(k) with employer match
• Health, dental, vision, life insurance
• Monday–Friday schedule
• Overtime as needed during launch periods