Furnace Operator

Position Summary

The Furnace Operator is responsible for checking & assessing the operational efficiency and mechanical functionality of the casting line and related equipment. This includes charging the raw material provided by the warehouse. Pouring the Main and/or Small Furnace based on production requirements, while following all safety, quality, and operational protocols.

Wears all required Personal Protective Equipment (PPE).

Follows all established safety procedures and plant protocols.

Understands and complies with safety standards (e.g., safety glasses, helmet, gloves, face shield, spats, etc.).

Reports all safety concerns, incidents, or potential hazards to a supervisor immediately.

Monitors and operate the Casting Line and associated furnace equipment to ensure optimal performance. Must report any findings to supervisor & maintenance.

Charges and pours the Main or Small Furnace according to project specifications.

Operates equipment with attention to proper task execution and safety.

Understands inline process flow and adjusts speed as necessary to meet production targets. Will work with skimmers to adjust speeds to support production laborers in stacking efficiently.

Controls metal flow from the furnace to ensure optimal casting speed and quality.

Monitors and manages the cooling water system: Ensures proper operation by turning the cooling water on when casting begins and off when casting ends.

Engages the emergency stop (E-stop) in case of overflow or line failure and immediately alerts the team. Will receive training on the proper location and operation of the E-stop function.

Maintains cleanliness and organization of the casting line and surrounding areas.

Keeps aisles, stairways, and deck surfaces clear of debris and obstructions.

• Communicate effectively with fellow employees and supervisors.
• Basic forklift operation skills preferred.
• Must be physically capable of working in hot conditions and near extreme heat sources.
• Must be physically capable of climbing steps regularly.
• Must be physically capable of operating Large Forklift with rotator & well walker pumps.
• Must be physically capable of operating Oxygen Lance.
• Must be physically capable of standing for extended periods.
• Must be physically capable of using and lifting furnace tools.
• Must be physically capable of lifting to 30 pounds plus.
• Willingness to work in a foundry/manufacturing environment where temperature conditions vary.
• You must comply with all safety protocols and always wear all required PPE.

The above statements are intended to describe the general nature and level of work being performed by individuals assigned to this role. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required. Management reserves the right to assign additional duties as necessary.

This position primarily operates on the production floor with occasional time in an adjacent office or control area and training.

Exposure to hot, humid, and cold conditions based on weather and operational environment.

Frequent proximity to moving mechanical parts and heavy machinery.

Noise level varies—quiet in office settings, loud in production and warehouse areas.

Must be able to frequently sit, stand, walk, and perform physical tasks consistent with manufacturing roles.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. May perform other duties as assigned.

Trialco is dedicated to fostering an open, inclusive, and trusting culture where every employee feels valued and respected. We treat all our employees fairly and with respect and dignity, regardless of their position or background. We recognize that a diverse employee community makes an invaluable contribution to the Company’s goals and ideals, and we’re committed to maintaining a welcoming environment for all.

Our open-door policy encourages all employees to share their…