Controls Engineer

Job Summary

Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting-edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput.

Key Responsibilities

* Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs)

* Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC-5) where applicable

* Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety

* Lead or contribute to cross-functional projects from concept through deployment, ensuring cost-effective, scalable, and maintainable controls integration

* Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay-based systems

* Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.)

* Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides

* Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies

* Support the design of custom machinery and automated test setups using 3D CAD tools like Solid Works and AutoCAD

Preferred Qualifications

* Bachelor's degree in Electrical Engineering, Mechatronics, Automation, or related field

* 5+ years of experience in controls/automation engineering roles in a manufacturing environment

* Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred

* Project Management certification (e.g., PMP) or equivalent project leadership experience desired

* Demonstrated success working independently and collaboratively in fast-paced, technical environments

* Strong communication, organizational, and documentation skills

* A passion for troubleshooting, innovation, and hands-on problem-solving

Why Join Lightera?

At Lightera, we empower our engineers to drive innovation and make a lasting impact in the fiber optics industry. We offer:

* Competitive compensation and performance-based incentives

* Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k))

* A collaborative, safety-first work culture

* Opportunities for career advancement and technical development