Senior Controls Systems Designer​/Programmer

Location: Puslinch

Role Summary
This is a full-time, on-site role located in Puslinch, ON. As a Senior Controls Systems Designer/Programmer, you will take ownership of the  design, architecture, and programming of control systems  for custom industrial automation equipment.

You will work hands-on with  PLCs, robotics, vision, motion, and safety systems , while providing technical leadership across projects and supporting customers through commissioning and system integration.

The role is scoped at a senior level; however, we are open to strong intermediate candidates who can grow into full system ownership.

Key Responsibilities

Take ownership of the  design, development, implementation, documentation, and troubleshooting  of control systems for complex custom automation projects

Architect and program  PLC-based control systems from concept , including HMIs, servo drives, robotics, safety systems, and vision systems

Design and implement  SCADA systems using Ignition , including system architecture, data structures, alarms, historian, and visualization (as required)

Design and integrate  industrial communication networks  (Ether Net/IP, Ether

CAT, serial communications, etc.)

Develop and support  robotic applications  (Fanuc, ABB, Denso, Motoman, etc.)

Configure and commission  AC/DC drives, VFDs, and servo motion systems

Design and integrate  machine vision systems  (Cognex, Keyence, Banner, Omron)

Support machine  start-ups, commissioning, debugging, safety validation, and robot teaching

Troubleshoot complex  electrical, controls, and system-level issues , both internally and at customer sites

Initiate and support  preliminary PHSRs  and collaborate with Safety Engineers

Own system documentation including  drawing updates, control narratives, operation manuals, and electronic backups

Provide technical support and leadership during  integration and service activities

Mentor and provide technical guidance to  intermediate and junior controls team members

Qualifications & Experience

Degree or diploma in  Mechatronics, Electrical Engineering, Automation & Robotics , or a related discipline

7+ years  of experience in controls system design and factory automation integration (or equivalent practical experience)

Strong experience with:

PLC programming (from scratch)

Motion control and servo systems

Robotics, machine vision, and safety systems

Experience designing and deploying   (Ignition certification considered a strong asset)

Proven ability to  own and deliver  automation projects through integration and commissioning

Solid understanding of  electrical design principles , including power calculations, wiring methods, fuse sizing, and component selection

Familiarity with applicable  codes and standards  (CSA, NFPA, CE, SEMI, EN, etc.)

Strong communication skills with the ability to interface confidently with customers, vendors, and internal teams

Organized, pragmatic problem-solver comfortable working in fast-paced project environments

Willingness to travel internationally as required (including USA and Mexico)

Flexibility to support projects during critical commissioning periods

What We Offer

Competitive hourly compensation  commensurate with experience and responsibility (including paid overtime, travel premiums, and participation in a company profit-sharing program)

Flexible working hours where project needs allow

Comprehensive health and benefits package

Employee Assistance Program (EAP) supporting mental health, wellness, and work-life balance

Ongoing technical training and professional development

Hands-on work with  complex, custom-engineered automation systems  across diverse industries

The expected rate for this position is $47.00/HR - $62.00/HR. The total compensation may vary depending on the candidate’s skills, experience, qualifications, and other relevant factors.

TCA Technologies Inc is committed to providing an accessible recruitment process in accordance with the Accessibility for Ontarians with Disabilities Act (AODA). If you require accommodation during any stage of the hiring process, please let us know, and we will work with you to meet your needs.

This posting is for an existing vacancy.

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