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Structural Analysis Engineer

Job in Burlingame, San Mateo County, California, 94012, USA
Listing for: Insight Global
Full Time position
Listed on 2026-01-11
Job specializations:
  • Engineering
    Structural Engineer, Aerospace / Aviation / Avionics
Job Description & How to Apply Below

Base pay range

$/yr - $/yr

Required Qualifications
  • Master’s or PhD Bachelor’s degree in a field related to mechanical, civil, aerospace or structural engineering
  • 2+ years of experience working with large-scale structural and electrical systems
  • Proficiency in simulation software such as ABAQUS, ANSYS, or similar
  • Proficiency in pre- and post-processing software such as Hypermesh, ANSA, or similar
  • Experience with the design and manufacturing of medium to high volume products
  • Experience with hands‑on testing and model validation
  • Eligible to work in the United States
Preferred Qualifications (Plusses)
  • Master’s or PhD in a field related to mechanical, civil, aerospace, or structural engineering
  • Experience with transportation durability, random vibration, and road load analysis
  • Experience with fatigue analysis software such as nCode, fe-safe, or similar
  • Experience with seismic simulation
  • Experience working with HV switch gears
  • Experience working with large‑scale battery storage systems
About the Job

Insight Global is seeking a Structural Analysis Engineer to aid the development of our client's gigawatt‑scale energy storage systems. This person will be a key stakeholder in structural design decisions, from architecture to optimization to validation. They will work with internal design and manufacturing partners, along with external partners, to provide engineering trades and guidance. They will support structural analysis for sodium‑ion batteries, with a focus on vibration, shock, and transport survivability.

This Engineer will run static and dynamic FEA to validate designs against shipping, seismic, and handling loads, supporting design iteration, test planning, and certification readiness.

Responsibilities Structural Analysis
  • Guide and inform Energy Storage System structural design
  • Define relevant loading conditions, analysis and validation strategy
  • Perform detailed static and dynamic structural analysis of systems and components, determining stress, strain, frequency response, and fatigue characteristics using first principles, hand calculations, and FEA.
  • Propose design modifications to enhance structural reliability and performance
Simulation and Modeling
  • Develop and validate simulation models for structural analysis
  • Utilize advanced computational tools and techniques, such as finite element analysis (FEA)
Testing and Validation
  • Design and oversee experimental tests to validate models and predictions
  • Work with test engineers to analyze and correlate test data, and to incorporate findings into the simulation model and design improvements
Collaboration and Communication
  • Work closely with cross‑functional teams, including development, manufacturing, and quality assurance
  • Present analysis results and recommendations to technical and non‑technical stakeholders
  • Drive and participate in a culture of rapid prototyping and testing
  • A great team spirit and get‑it‑done attitude. No job is too big or too small
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