Manufacturing Development Engineer

What to Expect

Tesla Gigafactory New York is seeking a Manufacturing Engineer to lead the design & development of innovative automation equipment & manufacturing processes. In this role, you will own the execution of design, prototyping, & launch of multiple automation projects for medium to high-volume manufacturing lines. In these pursuits, you will collaborate closely with Design, Controls, Production, Quality, Facilities, & Safety Engineering Teams to create world class manufacturing systems.

This will require you to have experience with mechanical design, electrical & controls systems, project management, root cause analysis, and cross functional communication. This is an exciting opportunity to push the boundaries of manufacturing performance, efficiency, and reliability across multiple energy products/lines.

What You'll Do

* Pioneer Next-Generation Automation Systems - Lead the conceptualization, design, and implementation of cutting-edge automated manufacturing solutions that integrate industrial robotics, vision systems, & precision motion control for process optimization. Architect complete automation ecosystems with exceptional reliability and scalability

* Implement Advanced Control & Monitoring Systems - Develop integrated robust electrical controls using Siemens or Allen-Bradley PLCs, communication protocols, and HMI's with real-time monitoring capabilities, while leveraging data sources to quantitatively evaluate system performance

* Program & Integrate Robotic Systems

- Experience with industrial robot programming and integration to enhance automation capabilities and production efficiency

* Drive Mechanical Design Excellence - Create 3D parts and assemblies, and 2D drawings using GD&T principles, while providing Design for Manufacturing feedback to enhance automation capabilities

* Perform Failure Mode Analysis

- Experience with both Product & Manufacturing process failure mode analysis (PFMEA) as well as design failure mode analysis (DFMEA)

* Demonstrate Project Management Excellence - Set goals, track deliverables, identify risks and drive mitigations across all project stages while managing timelines, budgets, and resources; own execution of multiple programs simultaneously and develop processes/systems needed for teams to succeed

* Optimize Automated Manufacturing Processes - Analyze and optimize equipment cycle times across low, medium, and high-volume manufacturing processes, balance automation based on ROI, strategize material flow, and ensure adequate WIP buffering for production uptime

* Create Detailed Technical Documentation - Demonstrate proficiency in creating detailed electrical and fluid schematics, MBOM/EBOM, and manuals to define preventive maintenance, spare parts consumption and troubleshooting for efficient handover

* Ensure Safety & Compliance in Automated Systems - Work with EHS teams to review equipment requirements, compile risk assessments, and integrate safety devices into automated manufacturing stations while adhering to electrical safety standards

* Manage Automation Vendor Relationships - Create RFQs with procurement teams, manage suppliers during specification through installation phases, and lead factory/site acceptance testing (FAT/SAT) for automated equipment

What You'll Bring

* Advanced Engineering Degree - Bachelor's or Master's degree in Mechanical/Electrical Engineering, Mechatronics Engineering, or equivalent demonstrated experience in automation system development

* Automation Expertise - 3-7 years of hands-on experience designing and implementing industrial automation systems, including PLC programming (Siemens TIA Portal preferred, Allen-Bradley Studio 5000), HMI development (Proface, WinCC, Ignition), industrial communication protocols (PROFINET, Ethernet/IP), and experience creating detailed electrical & fluid schematics in EPLAN/equivalent systems

* Robotics Integration Proficiency - Demonstrated excellence with programming and integrating industrial robots, with specific expertise in FANUC Robo Guide and similar platforms for complex automation applications

* Innovative Design & Prototyping - Proficiency with Solidworks for 3D part/assembly design and 2D drawings using GD&T principles, plus proven ability to rapidly prototype automation solutions using 3D printing, modular components, and first-principles thinking to accelerate concept-to-production timelines for manufacturing equipment

* Project Leadership & Execution - Track record of successfully leading large-scale automation capital equipment projects from conception through implementation, utilizing Jira with demonstrated ability to manage timelines, budgets, and cross-functional teams

* Manufacturing Process Optimization - Experience applying Lean Manufacturing, Six Sigma methodologies, and 8D problem-solving to optimize automated production systems and improve OEE (Overall Equipment Effectiveness)

* Vision System & Sensor Integration - Expertise implementing machine vision systems (Keyence, iRVision),…