Helicopter Sheetmetal and Composite technician​/mechanic Bell 206 & 407

The Composites / Sheet Metal Technician is responsible for the inspection, repair, fabrication, and replacement of composite and sheet metal components on Bell 206 & 407 helicopters under a FAA 145 repair station. This role supports the continued airworthiness of the aircraft by performing maintenance in accordance with approved data, manufacturer manuals, and aviation regulatory standards.

• Inspect, repair, and fabricate composite components such as cowlings, fairings, rotor blade skins (as applicable), and interior panels
• Perform composite layups, bonding, curing, sanding, and finishing
• Identify damage such as delamination, cracks, or impact damage and determine appropriate repair methods
• Use approved materials, resins, and repair procedures per Bell maintenance manuals and SRMs

• Fabricate and repair aluminum and light alloy structures including skins, panels, brackets, and doublers
• Perform cutting, forming, bending, drilling, deburring, and riveting
• Repair corrosion, cracks, and structural damage in accordance with approved data
• Install and remove structural components while maintaining proper alignment and fit

• Conduct detailed visual and dimensional inspections
• Read and interpret engineering drawings, maintenance manuals, IPCs, and structural repair manuals
• Accurately document maintenance actions in aircraft records and logbooks
• Ensure all work complies with FAA/EASA/Transport Canada regulations (as applicable)

• Maintain a clean, organized, and safe work environment
• Use hand tools, power tools, and shop equipment safely and correctly
• Coordinate with A&P/AME technicians, inspectors, and supervisors
• Follow quality control and safety procedures at all times

• Experience in aircraft composites and/or sheet metal repair
• Familiarity with Bell 206 structures and materials (preferred)
• Ability to read and understand aircraft maintenance manuals and drawings
• Strong attention to detail and workmanship quality

• A&P License or AME License (or working toward certification)
• Previous rotary-wing or Bell helicopter experience
• Training in aircraft composite repair techniques

• Precision hand skills and mechanical aptitude
• Knowledge of aviation materials and repair methods
• Time management and ability to work independently or as part of a team
• Strong safety mindset
• Hangar and shop environment
• May require standing, bending, lifting, and working in confined areas
• Use of PPE and exposure to resins, solvents, and metal dust