Manufacturing Processes Engineer

MANUFACTURING PROCESSES ENGINEER

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Position

Description:

This is an extraordinary opportunity for a Manufacturing Process Engineer to come in at the ground floor of a fast growing, ultra-high impact Cleantech startup. We at Blue Frontier are racing to solve arguably the biggest sustainability problem in the world using disruptive technology and business models. Reporting directly to the VP of Manufacturing, the Manufacturing Process Engineer is responsible for defining detailed production layouts, designing and implementing systems and equipment procedures, establishing production processes, testing, and monitoring production equipment, and assisting with assembly technicians on automation and productivity improvement via time and process optimization.

If you have always dreamed of creating products with the potential to literally change the world for the better, we want to hear from you! The ideal candidate is creative, personable, highly responsible, passionate, intelligent, and driven; if this describes you, consider joining us!

• Design and implementation of production systems and procedures for assembly of the core components of Blue Frontier’s novel air conditioning systems.
• Assist the VP of Manufacturing and Shop Team to design and implement production systems and procedures for assembly of the core components.
• Assist with the design and planning of equipment, workstation, and workflow layouts.
• Establish and implement safe and efficient assembly procedures.
• Test and monitor production equipment (FAT – Factory Acceptance Testing).
• Monitor and measure process performance and quality through the production cycle.
• Identify opportunities for productivity, efficiency, and quality gains, applying lean manufacturing methodologies and best practices.
• Design and develop semi‑automatic/automatic assembly line and robotics line.
• Time study and method study for each operational process in the workshop and recommend improvements via cost‑benefit analysis.

• Education & Experience
  • Bachelor’s or Master’s in Mechanical, Electrical, Materials, Aerospace, Systems, or Manufacturing Engineering.
  • 5‑6 years relevant industry experience as a process or systems engineer in manufacturing, preferably in HVAC equipment manufacturing, high volume industrial product line.
  • Experience developing and executing projects to achieve company targets for Safety, Quality, Delivery, Cost and People (SQDCP).
  • Experience developing cause‑and‑effect analysis, Process Failure Mode Effects Analysis (PFMEA) and control plan.
  • Experience reducing costs of existing products through labor/machine efficiency, scrap reduction, OEE improvements.
  • Experience in process development in an integrated team environment in Project Management, Six Sigma, LEAN, or similar.
  • Only candidates who are eligible to work in the USA will be considered for this position. Applicants who require sponsorship, now or in the future, will not be considered.
• Technical Skills
  • AutoCAD and/or Solid Works proficiency.
  • Robotics programming.
  • Proven experience and success setting up and optimizing manufacturing lines.
  • Shop floor management experience, coordinating with assembly technicians.
  • Proven success or qualifications in Quality Assurance and Control.
  • Understanding of Bill of Materials, Quality ISO standards, PFMEA.
  • Proficient in Microsoft 365 software tools (Excel, PowerPoint).
  • Ability to promote a positive working team culture and environment.
  • Continuous Improvement and troubleshooting (electromechanical) experience.

• Salary – Highly competitive salary commensurate with level of education, experience, and skills.
• Benefits
  • Medical, dental, and vision insurance.
  • Paid holidays, unlimited PTO, and more.

This role is based in our Boca Raton facility located close to Boca Raton Tri‑Rail station. Travel to manufacturing sites and vendors may be required.

Only candidates who are eligible to work in the USA will be considered for this position. Applicants who require sponsorship, now or in the future, will not be considered for this position.