Quality Engineer

Electrical Project Engineer | Mega Circuit, Inc.

The Quality Engineer ensures that all printed circuit boards produced meet customer, regulatory, and internal quality standards. This role supports day‑to‑day manufacturing, drives continuous improvement initiatives, and provides technical expertise in process control, inspection, and root‑cause analysis. In a small PCB facility, the Quality Engineer is hands‑on, working closely with production, engineering, and customers to identify issues and maintain high product reliability.

Key Responsibilities

Quality Control & Inspection

• Develop, implement, and maintain inspection plans for PCB fabrication and assembly (incoming, in‑process, and final).
• Program, operate, or support inspection tools such as AOI, X‑ray, microscopes, measurement instruments, and electrical test.
• Verify compliance with IPC specifications (e.g., IPC‑A‑600, IPC‑A‑610, J‑STD‑001) and customer requirements.
• Review and approve first‑article inspections and production documentation.

Quality Systems & Compliance

• Maintain and improve the Quality Management System (AS9100 / ISO 9001).
• Ensure documentation accuracy: work instructions, SOPs, control plans, forms, and quality records.
• Support internal and external audits; manage corrective actions and follow‑up.

Root Cause Analysis & Corrective Actions

• Lead investigations into defects, non‑conformances, yield issues, and customer complaints.
• Apply structured problem‑solving tools (5 Whys, Fishbone, DMAIC, PFMEA).
• Develop and verify corrective and preventive actions (CAPA).

Process Control & Continuous Improvement

• Monitor process capability and production data to identify trends and improvement opportunities.
• Support engineering with new product introduction (NPI), design for manufacturability (DFM), and process validation.
• Train operators and inspectors on quality standards, processes, and inspection techniques.
• Communicate with customers regarding quality requirements, documentation, and issue resolution.
• Manage supplier quality for critical materials (laminates, solder, components, chemicals).

Qualifications

Required

• Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, Materials) or equivalent experience.
• 3+ years of experience in PCB or PCBA manufacturing.
• Understanding of IPC standards and PCB manufacturing processes (drilling, plating, imaging, etching, solder mask, assembly).
• Experience with root‑cause analysis and continuous improvement methods.
• Strong analytical, documentation, and communication skills.
• Proficiency with basic measurement tools and statistical analysis.

Preferred

• Experience with ISO 9001 and AS9100 quality systems.
• Knowledge of APQP, FMEA, control plans, and SPC.
• Familiarity with GD&T and CAD or CAM tools.
• Certifications such as IPC‑A‑600/610/620, Six Sigma Green Belt, or CQE.

Core Competencies

• Detail‑oriented and analytical
• Strong problem‑solving skills
• Hands‑on approach in a small‑team environment
• Ability to work cross‑functionally with engineering, production, and customers
• Excellent communication and documentation skills
• Initiative and ownership of quality outcomes

This position is full‑time and on‑site work. We offer a competitive salary and benefits package.

* Direct Hire only, Staffing agencies should not reach out.